Cooled Desuperheater in two shift operation power plants

Power stations that were originally designed for base load applications are now increasingly being asked to operate on a two shift, stop/start regime; this is more commonly known in the industry as dual shifting. The multiple start/stops that these stations are now experiencing is in some instances causing an increase of operational issues due to the to the constantly changing process parameters. For example dual shift stations will experience additional thermal stress in the headers, drums, high temperature piping, valves plus the auxiliary equipment leading to additional wear and tear of their systems and component parts. This is due to the more frequent use of the plant at severe service conditions. The consequences of the change in plant operation cannot be ignored. If the plant is not operated correctly or more importantly modified properly to handle these changes the lifetime of the components within the plant will decrease enormously.

The changing operational requirements of the plant require that the steam coolers, de-superheater valves, drains, feed water control valves, main steam isolation valves and the turbine quick closing valves are reviewed. These critical pieces of equipment have to be specifically designed to take the new dual shifting process requirements into consideration, once this has been done the operational performance of the plant can be improved and wear and tear of systems and components can be controlled and significantly reduced. Consequently as these pieces of equipment have been specifically designed for the new operating conditions of the station they are no longer a limiting factor to the start up time of the plant.

This paper highlights the issue of attemporators in dual shifting power stations.

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